How to mix old tyres and building rubble to make sustainable roads

Researchers have shown how a blend of old tyres and building rubble could be used as a sustainable road-making material, in a zero-waste solution to boost recycling and support the circular economy.

Construction, renovation and demolition account for about half the waste produced annually worldwide, while around 1 billion scrap tyres are generated globally each year.

The new material, developed by researchers at RMIT University in Melbourne, Australia, is the first to combine recycled rubble and rubber in a mix that is precisely optimised to meet road engineering safety standards. 

Designed to be used for base layers, the recycled blend is more flexible than standard materials, making roads less prone to cracking. 

Lead researcher Dr Mohammad Boroujeni said the rubble-rubber mix could deliver both environmental and engineering benefits. 

“Traditional road bases are made of unsustainable virgin materials – quarried rock and natural sand,” Boroujeni said. 

“Our blended material is a 100% recycled alternative that offers a new way to reuse tyre and building waste, while performing strongly on key criteria like flexibility, strength and permanent deformation. 

“As we push towards a circular economy that can eliminate waste and support the continual use of resources, our recycled blend is the right choice for better roads and a better environment.” 

On the road to a circular economy 

Roads are made of four layers – a subgrade, base and sub-base, with asphalt on top. 

All the layers must be strong enough to withstand the pressures of heavy vehicles, while being flexible enough to allow the right amount of movement so a road doesn’t easily crack.

Processed building rubble – known as recycled concrete aggregate (RCA) can potentially be used on its own for road base layers, but adding recycled rubber can significantly enhance the finished product. 

In previous research, the RMIT School of Engineering team has shown their rubble-rubber blend performs well when tested for stress, acid and water resistance, as well as strength, deformation and dynamic properties. Its low shrinkage and good flexibility reduce the risk of cracking. 

The new study published in Construction and Building Materials looked at how the mix would withstand the pressures of being driven over by countless vehicles over its lifetime. 

Researchers used special machinery to assess the blended material’s performance under frictional force, or shear stress, and compared different types of crumb rubber (fine and coarse) mixed into the RCA at different ratios. 

The team identified an optimal mixture – 0.5% fine crumb rubber to 99.5% RCA – that delivered on shear strength while maintaining good cohesion between the two materials. 

Chief investigator Professor Jie Li said while the recycling of construction waste and scrap tyres was growing, both industries continued to produce significantly more waste than is currently reused. 

“Solutions to our waste problems will come not only from reducing how much goes to landfill and increasing how much we recycle; developing new and innovative uses for our recycled materials is absolutely vital,” Li said. 

An experimental study on the shear behaviour of recycled concrete aggregate incorporating recycled tyre waste’ is published in Construction and Building Materials (DOI: 10.1016/j.conbuildmat.2020.120266).