Terex Washing Systems Installation at Aggregate Industries Shoreham
Introduction:
Aggregate Industries Shoreham, a prominent supplier of construction materials in the UK, embarked on a significant facility upgrade aimed at enhancing operational efficiency and environmental sustainability. The upgrade involved the installation of new equipment, including Terex Washing Systems wash plant (TWS), to optimize the processing of dredged sea gravel and sand.
Background:
Aggregate Industries is dedicated to driving decarbonization across the construction materials sector and is committed to playing a vital role in the UK's transition to net-zero emissions. The company's focus on sustainability and innovation led to the adoption of low-carbon solutions and a circular economy approach. The facility upgrade at Shoreham marks a milestone in this journey, aligning with Aggregate Industries' goal of becoming the UK's leading supplier of sustainable construction materials.
Upgrade Details:
The new RMX plant, strategically located at the Hove end of Shoreham Harbour, replaced the existing facility in New Wharf, Brighton Road. The upgrade involved the implementation of state-of-the-art, environmentally friendly equipment to replace outdated machinery. This shift reflects Aggregate Industries' commitment to innovation and eco-friendliness.
The decision to relocate and upgrade was made after meticulous planning spanning over three years, with construction commencing in early 2023. The enhanced capabilities of the facility promise a significant boost in output potential and the ability to supply a broader spectrum of materials, providing a competitive advantage in the Brighton market.
Terex Washing Systems Equipment:
The plant comprises the following Terex washing equipment, each offering specific benefits to the operation:
H Range Feeder: The H Range Feeder ensures a consistent and reliable feed of material into the processing system. Its robust design and precise control contribute to improved efficiency and reduced downtime.
Overband Magnet: The Overband Magnet is essential for removing ferrous metals from the material stream, ensuring the quality and purity of the final aggregates. This helps in meeting quality standards and reducing the risk of contamination.
MPS Cone Crusher: The MPS Cone Crusher is instrumental in crushing the 40mm+ gravel recycled from the process. Its high-performance crushing capabilities ensure the production of high-quality aggregates suitable for various construction applications.
FM120 Compact: The FM120 Compact is a compact sand washing plant designed to efficiently remove impurities and fines from the sand fraction. Its compact design saves space while delivering high-performance sand washing, essential for producing quality concrete.
Deep Cone Thickener and Floc Dosing Unit: These components work together to facilitate efficient water management and sludge treatment. The Deep Cone Thickener aids in the settling of solids, while the Floc Dosing Unit ensures effective flocculation, leading to clearer water discharge and reduced environmental impact.
Key Features:
Increased Capacity and Efficiency: The upgraded facility with the introduction of the Terex Washing Systems wash plant significantly elevates Aggregate Industries' capacity and efficiency in producing and supplying concrete to Brighton and its neighboring areas. With doubled concrete mixing speed, the company can meet the growing demand effectively.
Product Diversification: The modernized facility enables the production of diversified concrete types, catering to a wide range of construction needs. This includes the introduction of Cemfloor liquid screed product, positioning Aggregate Industries as the sole supplier for this product in Brighton.
Enhanced Logistics: A standout feature of the new plant is the addition of a wharf facility capable of accommodating large-scale aggregates supply via ship. This enhances overall efficiency and logistics of material transportation, reducing carbon footprint and costs.
Sustainability Initiatives: The facility incorporates sustainability initiatives such as electric charging points for cars on-site and utilizes neighboring solar panels, emphasizing Aggregate Industries' commitment to a sustainable future.
Conclusion:
Aggregate Industries Shoreham's facility upgrade, incorporating Terex Washing Systems equipment, signifies a significant step towards achieving operational excellence and environmental sustainability. By leveraging innovative technologies and sustainable practices, Aggregate Industries continues to lead the way in supplying high-quality construction materials while reducing its carbon footprint.
For further details on Terex Washing Systems contact tws.sales@terex.com or visit www.terex.com/washing
For more information on Aggregate Industries visit aggregate.com