Increase in performance and quality through different plant combinations

Latest Kleemann technology sets high standards in Madrid in the recycling of mixed rubble...

With a daily material throughput of up to 4000 tons, Kleemann plants have been processing demolition material for many years in a professional manner in the Spanish capital. The different plant combinations guarantee flexibility combined with top quality and a high output.

The plants are deployed in different combinations according to the requirements on the large RECICAM recycling site in Madrid. The MOBICAT MC 120i PRO jaw crusher combined with MOBIREX MR 130i PRO impact crusher forms a powerful team when it comes to processing large feed material: Together, these two machines process materials into sizes of up to 1200 mm and deliver a final product of excellent quality. The output on the site is up to 250 tons per hour. The combination of jaw and impact crusher is used to produce final grain sizes of 0-20 and 20-40 mm, depending on the covering of the screening surfaces.

For heavily contaminated demolition material, the MOBIREX MR 130i PRO impact crusher is deployed in interaction with the MOBISCREEN MSS 802i EVO scalping screen. In the process, 260 tons per hour pass over the screen, a third of which goes into the crusher, while the rest is used to build drainage systems.

The demands made on a total of eight Kleemann machines are high, also in terms of capacity. The plants process up to 4.000 tons of material a day.

SPECTIVE CONNECT guarantees a good overview

All crushing plants are equipped with SPECTIVE CONNECT, which enables simple operation and monitoring. This means that important machine data can be accessed in real time without having to leave the plant repeatedly and irrespective of where the operator is on the site. If something related to production capacity or plant consumption changes, immediate action can be taken.

Product quality at a glance

The Kleemann impact crusher MOBIREX MR 130i PRO is equipped with magnetic separators and wind sifters to achieve maximum purity and high-quality final products. This is how ferrous foreign materials and lightweight material such as wood and plastic are removed. This increases the quality of the final product as shown by its consistent cubicity and purity of the material.

Overall package is convincing

For RECICAM Managing Director Juan Manuel Camacho, the decision in favour of Kleemann went beyond the technology itself: “Of course the machines are powerful and efficient. But what really convinced us was the total package. We feel very well looked after locally, it’s easy for us to get hold of spare parts, and in production, the costs per ton are unbeatable. The plants are intuitive to operate, well-designed and very robust – key factors when you consider that we process thousands of tons of material here every day.”

 

Facts and figures:

Combination of MC 120i PRO / MR 130i PRO / MBT 24i:

  • Feed material: demolition material
  • feed size: 0-1200 mm
  • final grain size: 0-20 mm / 20-40 mm (varies according to screen medium)
  • output: 250 t/h

 

Combination of MSS 802i  EVO / MR 130i PRO

  • Feed material: heavily contaminated demolition material
  • feed size: 0-600 mm
  • final grain size MR 130 PRO: 0-20 mm
  • final grain size MSS 802: 20-80 mm
  • output via the screen: 260 t/h

 

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